AutoDCP FMEA (Failure Mode and Effects Analysis) & Control Plan Software

AutoDCP software constructs linked Process Flow Diagrams, Process FMEAs and Control Plans faster than any other alternative. Supports IATF 16949 risk mitigation.

What is AutoDCP?

AutoDCP FMEA Software is the fastest and most cost-effective way to create / maintain a linked Process Flow Diagram, FMEA and Control Plan. With a few clicks of the mouse, AutoDCP can construct industry compliant documents as fully formatted Excel spreadsheets.
  • Four different Process Flow Diagrams.
  • Nine different Process FMEA Formats.
  • Four different Control Plans.
  • Standard and customized check sheets.
  • Dimensional Test Results
  • PPAP Warrants

How Can AutoDCP FMEA Software Help You?

AutoDCP is a proven, powerful quality management tool. It will help you achieve certification, regulatory and / or customer approval quickly with minimal effort. AutoDCP will help you:
  • Create and maintain these documents easier than any other approach.
  • Link Process Flow Diagram, FMEA and Control Plan for consistency.
  • Audit documents quickly and easily.
  • Visually analyze FMEA information without manual studies.
  • Provide managers with control and exception-based summary information.
  • Accommodate customers' unique requirements with ease.

AutoDCP Features

AutoDCP offers unprecedented features that eliminate unneccesary clerical effort. These features include the following:
  • Keyboard-free document construction.
  • Graphical user interface.
  • Automatic creation of Process Flow Diagrams, FMEAs and Control Plans.
  • Global addition of a newly discovered failure mode across all affected projects with one click of the mouse.
  • Statistical and graphical analysis of risk studies.
  • Corrective Action Integration.
  • AIAG, Honda, Nissan and Toyota formats.
  • Linking of all or parts of projects into composite sets of documents.
  • Flex FMEA-customized statistical / graphical reporting.
  • Finch Risk Diagrams.

AutoDCP provides mouse-driven fast construction of standard APQP documents. Integration links the Process Flow Diagram, Process FMEA and Control Plan to prevent inconsistencies that cause audit findings. Engineering changes, line-balancing and process improvement efforts are implemented with single-click mass updates to eliminate errors. The software's standard libraries, risk profiles and linking exploit the repetitious nature of APQP documents. Quality improvement efforts are supported with numerous dashboards that offer plant-wide visibility.

AutoDCP includes Process Flow Diagrams, Process FMEAs, Control Plan, Check Sheets, Dimensional Test Results and PPAP Warrants. The application includes AIAG Process FMEA Forms A-H, Control Plan , Honda PQCT Table I and II, Nissan FMEA and Control Plan, and the Toyota MQC. AutoDCP will make the creation / maintenance of these documents painless.

Quality Dashboard

Useful FMEA Analysis
Give your plant manager the Quality Dashboard and that manager will be your greatest fan! The AutoDCP Dashboard shown to the left is a forward-looking view of plant-wide risk. This single view displays your audit readiness (incomplete/complete FMEAs and Control Plans), current corrective action trends and future risk areas. The software identifies which parts and operations are going to produce problems in the future if no action is taken to reduce the risk of failure.  Click on the image for an enlarged view.

Impress Your Customers With AutoDCP Software
With  Flex FMEA technology, you can show your customers a summary risk analysis of their parts on demand with no notice! With this feature, a summary by customer, department or engineer is just a click away. 

To learn more about AutoDCP software , click on the subject below:

AutoDCP Documents / Reports:

(Click on any report to see an example)


Process FMEAs

Control Plans

Inspection Sheets


Classic PFD AIAG FMEA Form A AIAG Control Plan Check sheet AIAG Warrant
PFD Type 1 AIAG FMEA Form B Honda PQCT Table I Dimensional Test Results Ford Phased Warrant
PFD Type 2 AIAG FMEA Form C Honda PQCT Table II
PFD Type 3 AIAG FMEA Form D Nissan Control Plan
Honda FMEA Format
Nissan FMEA Format

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